KleenOil India, a manufacturer of industrial oil filtration techniques, has helped to significantly enhance the product quality of cold rolling sheets for its metal trade consumer, by putting in a FiltraMag+ 2.zero from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual circulate know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a conventional magnetic roller separator to protect its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and important issues have been occurring with the quality of its finished products.
An ECL is used throughout the steel industry to help clean and strip the surface of the steel sheet of rolling mud through the use of an alkaline solution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this method is more effective in cleaning cold rolled metal than standard cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can provide a level of safety inside these circumstances, its effectiveness can be significantly reduced, leading to contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was nonetheless closely saturated with dust particles and was affected by an unstable PH degree that combined had been resulting in significant rusting through the course of leading to scratching of the ultimate product.
Filtramag+ offers nice particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline solution is paramount to ensure optimum efficiency of the ECL and easily having any magnetic filter or separator just isn’t guaranteed to unravel the ferrous contamination drawback. The efficiency of the filtration is determined by the magnetic materials type, dimension of the magnet, magnetic strength and in addition the fluid move dynamics. A low strength magnet or minimal exposure to the fluid will not carry out to the required ranges. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing by way of the magnetic roller.
Prolonging pump lifespan
It is important not only to use the right product for the method in question, however the higher degree of solution protection supplies further benefits, together with prolonging the lifespan of the pump as nicely as a reduction in related prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination in this software within the alkaline answer from 400mg/m2 to simply 30mg/m2 by removing the fantastic mud particles that were causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and strategy at KleenOil India defined: “The magnetic roller was not providing sufficient safety to the fluid on this application, and it highlights the importance of choosing the proper technique of magnetic safety. Due to the nice particles circulating inside the alkaline solution, important rusting was being created through the ECL process that was causing harm to the metal sheet. We really helpful Filtramag+, a extremely effective magnetic filtration system to our client as its capacity to remove even the finest particles from fluids would considerably enhance the problems that the enterprise was facing. By installing the Filtramag+, our shopper was immediately offered higher levels of protection in opposition to the damage that had been being attributable to the contaminated answer. We work regularly with Eclipse Magnetics high-performance products and all the time see vital, constructive results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it significantly efficient for use with supplies which have lower magnetic permeability such as forged iron and tungsten carbide. pressure gauge 2.5 นิ้ว is designed for harsh chemical wash systems, with its dual-flow expertise ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single cross through the filter.
As a results of the installation, the corporate is no longer affected by broken completed components, has lowered its scrappage and waste, in addition to prolonging the life of the pump.
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