Pump retrofitting: New Lease of Life for Old Pumps

For all the commitment of a mine’s service staff to the beneficial greatest apply in pump management, sometime, encountering cases of pump part wear and tear is inevitable – a matter of when and not if. And when it does occur, component wear inhibits pump efficiency. It is at that time where, timeously, mines might have to significantly contemplate retrofitting as a feasible possibility.
A rational enterprise determination
In this surroundings, the place prices of capital gear prices are increasing, replacement may be a sensible enterprise decision. In Final at mines and different industries, pump OEM, KSB Pumps, recommends retrofitting as a rational business determination: “Retrofitting is a wonderful various to buying a new product and may be carried out on pumps regardless of their meant use. It is equally appropriate for industrial, water supply and waste water disposal applications as well as for the power supply industry.”
It is just pure for mine operators to ponder acquiring new pumps. New pump fashions meet up to date requirements like improved power efficiency, compliance with new authorized requirements (relating to emissions and safety), prolonged service life and know-how which produces operating knowledge. But this may not necessitate replacing an outdated pump mannequin, KSB Pumps says, as retrofitting may give an old pump a new lease of life, particularly within the following methods:
Save upkeep costs
Reduce power consumption
Achieve longer service life
Increase system availability
Comply with authorized necessities (e.g: TA-Luft, ATEX)
READ: Full-service functionality vital for dependable pump supply
Core areas in Retrofitting
The core focus areas in retrofitting are: hydraulic and mechanical modifications to the supplies, above and past changes to the materials.
Hydraulic modifications
Some of the hydraulic modifications could contain:
Remachining of current impellers
Installation of new impellers for off-design situations
Optimisation of volute casing for off-design situations
Adjustment of the variety of stages (on multistage pumps)
Mechanical adjustments
The following are some of the mechanical changes:
Closed bearing brackets improve the smoothness of operation and lengthen the bearing life
Installation of mechanical seal systems
Employment of mobile surface wear rings to enhance effectivity, rotor dynamics and dry running properties
Use of optimised materials
The following are its a number of the supplies that some of the optimised supplies that could be used:
Super duplex stainless-steel grades or nickel alloys
Ceramic mineral castings for impellers, put on plates, cowl and casing – to be used with finely dispersed, highly abrasive options
Non-metallic rings and bushes
Ceramic plain bearings
Surface coatings