Celeros Flow Technology injects new life into forty yr old SAGD pump to extend heavy oil production for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil recovery buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to numerous post-installation alterations.
ชนิดของpressuregauge are extraordinarily viscous and require the injection of high pressure, excessive temperature steam to improve fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this venture, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been concerns that the existing pump could not be ready to deliver this requirement. Nozzle masses were a selected concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their most well-liked supplier of some 20 years, for help.
Mather & Platt is certainly one of several heritage pump brands for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering group undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered numerous seal failures over time that had damaged the stuffing box and affected operational efficiency. There had additionally been no upkeep interventions for decades – however the pump had never actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh circumstances and with no common upkeep over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul might achieve the specified enchancment in efficiency, saving the client the price and lost manufacturing time that can be associated with sourcing and installing a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to confirm that the nozzle loads would stand up to the desired temperature increase. As เกจวัดแก๊สlpg , the pump is now capable of delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the latest specs.
Concludes Mike Golds: “We are really happy with the finish result of the SAGD pump upgrade. It has not only achieved the desired manufacturing improve for the customer, but in addition offered a more sustainable and cost-effective answer than total pump substitute. Using fashionable engineering and analysis, we now have been able to give the present pump a model new lease of life and ensure it’s going to continue to carry out properly for lots of more years.”
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