Celeros Flow Technology injects new life into forty yr outdated SAGD pump to increase heavy oil manufacturing for customer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase manufacturing. The pump – a Mather & Platt BB5 – was greater than forty years outdated and had been subject to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there have been considerations that the prevailing pump could not have the ability to ship this requirement. Nozzle hundreds had been a particular concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is considered one of several heritage pump brands for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction course of. The investigation revealed that the pump had suffered a variety of seal failures over time that had broken the stuffing field and affected operational efficiency. There had additionally been no upkeep interventions for many years – however the pump had never truly failed.
ชนิดของpressuregauge , Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the original pump that it had continued to operate in such harsh circumstances and with no regular upkeep over such a long period of time. More importantly, it gave us confidence that a thorough overhaul could obtain the desired enchancment in efficiency, saving the client the price and misplaced manufacturing time that could be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite element evaluation was undertaken to confirm that the nozzle masses would face up to the specified temperature enhance. As a outcome, the pump is now capable of delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the latest specifications.
Concludes Mike Golds: “We are actually happy with the outcome of the SAGD pump improve. It has not only achieved the specified production enhance for the client, but in addition provided a more sustainable and cost-effective answer than complete pump alternative. Using modern engineering and evaluation, we now have been capable of give the prevailing pump a new lease of life and ensure it will proceed to carry out nicely for so much of extra years.”
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